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A variety of manufacturing processes are used in the metals industry to form, cut and join metal components. Common processes include casting, forging, extrusion and welding.
Energy Consumption
The metals industry is one of the most energy-intensive industries in the world. The production of metals requires a significant amount of energy, especially for processes like smelting and refining. As a result, the metals industry is a large energy consumer and a major contributor to greenhouse gas emissions.
Energy Efficiency
Given the high energy consumption in the metals industry, improving energy efficiency is a top priority for manufacturers. Many companies invest in technologies and processes for process optimization.
Quality Control
The metal industry places great importance on quality control, as even small imperfections or deviations can affect the performance of metal components. Manufacturers use a variety of techniques to ensure their products meet strict quality standards, such as: B. non-destructive testing and process control.
Impact on the environment
The metals industry has a significant impact on the environment as the extraction and processing of metals can generate waste and pollution. As a result, many metals manufacturers are taking steps to reduce their environmental impact through initiatives such as recycling, energy efficiency and sustainable sourcing.
What makes SYMESTIC unique?
Energy Audit and Controlling
Digital reports to support your energy audits according to DIN EN 16247-1. Keep an eye on the energy costs per component at all times!
Predictive maintenance to minimize downtime
Monitor energy consumption in real time and detect peak loads
Technology leadership
With state-of-the-art technologies, SYMESTIC enables the profitable use of digitization within a few days - without the usual investment costs!
Over 20 years of experience
Benefit from our comprehensive automation and IT know-how.
Benefit from our comprehensive automation and IT know-how.
Identify avoidable losses - use systems, resources and personnel more efficiently
Attributive QS characteristics
Automatic & manual collection of quality-related data. Start with the crucial adjustment screws to get the maximum impact.
Technology leadership
With state-of-the-art technologies, SYMESTIC enables the profitable use of digitization within a few days - without the usual investment costs!
Monitor energy consumption in real time and detect peak loads
Energy audit and controlling
Digital reports to support your energy audits according to DIN EN 16247-1. Keep an eye on the energy costs per component at all times!
Over 20 years of experience
Benefit from our comprehensive automation and IT know-how.
Benefit from our comprehensive automation and IT know-how.
Attributive QS characteristics
Automatic & manual collection of quality-related data. Start with the crucial adjustment screws to get the maximum impact.
Predictive maintenance to minimize downtime
Identify avoidable losses - use systems, resources and personnel more efficiently
Put together the Manufacturing Application Suite individually according to your needs
Production metrics
SYMESTIC production metrics helps you to automatically record key figures such as OEE, availability, performance and quality so that you can identify potential for improvement in your production based on reliable data and reduce your costs.
Production Control
SYMESTIC production control from the cloud for the digital management, execution and monitoring of your orders so that you can ensure error-free production, minimize the throughput times of your orders and increase your adherence to schedules and ability to deliver.
Production Planning
Reliable detailed planning of your orders, employees and machines for increased utilization and efficient cooperation on the shop floor. This application helps you to create accurate and accurate production plans so that you can meet all delivery dates.
Alarms
Monitor and analyze your machine alarms from the cloud. This module forms the cornerstone for the early detection of downtime causes and enables the correlations between product problems, downtimes and the process to be identified.
Process Data
SYMESTIC process data for digital processing, analysis and monitoring of your process values, so that you can see the history of your process parameters and be notified of deviations, and initiate measures in the event of anomalies.
Curious for more?
Now it is your turn
Watch a live demo to see how Symestic can support you in digitizing your production.