The efficient management of operating resources forms a crucial component of successful manufacturing systems. A structured analysis and methodical optimization of resource utilization enables sustainable improvement of production efficiency.
Systematic Categorization
Operating resources are methodically classified according to defined criteria catalogs:
- Production machinery and equipment for direct value creation
- Tools and fixtures for manufacturing processes
- Measuring and testing equipment for quality assurance
- Auxiliary materials and supplies for process support
Availability Management
Integration of systematic availability control through:
- Preventive maintenance strategies according to manufacturer specifications
- Condition monitoring for critical components
- Spare parts management with defined safety stock levels
- Documented maintenance cycles and service processes
Performance Optimization
Quantitative assessment of operating resource efficiency:
- Overall Equipment Effectiveness (OEE) monitoring
- Mean Time Between Failures (MTBF) analysis
- Performance tracking through standardized KPIs
- Systematic capacity optimization
Cost Management
Structured cost control and optimization:
- Total Cost of Ownership (TCO) calculation
- Life Cycle Cost Analysis for investment decisions
- Maintenance cost tracking and control
- Energy consumption analysis and optimization
Quality Assurance
Implementation of systematic quality controls:
- Calibration management for measuring equipment
- Test equipment monitoring according to standards
- Documented quality inspections
- Validated process parameters
Digital Integration
Systematic networking of operating resources:
- Asset management systems for data administration
- Predictive maintenance through sensor networks
- Digital Twin integration for simulation analyses
- IoT-based condition monitoring
Resource Efficiency
Optimization of resource utilization through:
- Energy efficiency monitoring and control
- Material and auxiliary supplies consumption optimization
- Waste minimization through process optimization
- Recycling and reuse concepts